FLARING FC650DL PLUS Plasma Cutter User Manual

1. Entwodiksyon

This user manual provides essential information for the safe and effective operation of your FLARING FC650DL PLUS Plasma Cutter. Please read this manual thoroughly before operating the machine to ensure proper usage, maintenance, and to prevent potential hazards. Keep this manual for future reference.

2. Enfòmasyon sou Sekirite

Always prioritize safety when operating the plasma cutter. Failure to follow safety guidelines can result in serious injury or damage to equipment.

Prekosyon Sekirite Jeneral:

• Ensure proper ventilation in the work area to disperse fumes.
• Wear appropriate personal protective equipment (PPE), including welding helmet with proper shade, flame-resistant clothing, heavy-duty gloves, and safety shoes.
• Pa opere machin nan nan damp oswa kondisyon mouye.
• Ensure the work area is free from flammable materials.
• Always disconnect power before performing maintenance or changing consumables.
• Kenbe timoun yo ak pèsonèl ki pa otorize lwen zòn operasyon an.

Sekirite elektrik:

• Verifye ke ekipman pou pouvwa a koresponn ak vòltaj machin nan.tage kondisyon (120V/240V).
• Use only properly grounded power outlets.
• Inspect power cords and cables for damage before each use.
• Evite manyen pati elektrik ki vivan yo.

Plasma Arc Safety:

• The plasma arc produces intense UV and IR radiation. Protect eyes and skin.
• Hot metal and sparks can cause burns.
• Fumes and gases produced during cutting can be hazardous. Use respiratory protection if necessary.

3. Pwodwi souview

The FLARING FC650DL PLUS is a 65 AMP Non-Touch Pilot Arc Plasma Cutter designed for efficient metal cutting. It features dual voltage capability (120V/240V), a digital display, and High Frequency IGBT Inverter technology.

Karakteristik kle:

• Ak Pilòt San Kontak: Allows cutting through rusty, painted, or dirty surfaces without direct contact, extending consumable life.
• PA/2T/4T Function: Offers adjustable Post Air time and control modes (2T for semi-automatic, 4T for automatic continuous operation).
• Doub Voltage (120V/240V): Versatile power input for various work environments.
• Gwo ekspozisyon dijital: Provides real-time display of air pressure, voltage, and current for easy monitoring.
• Konsepsyon pòtab: Lejè ak kontra enfòmèl ant pou fasil transpò ak depo.

Eleman ki enkli:

• FC650DL PLUS Plasma Cutter Unit
• AG60 Torch
• Tè Clamp
• Air Filter Regulator (pre-installed)
• Lòt Consommables
• Manyèl Enstriksyon (dokiman sa a)

Figure 3.1: FLARING FC650DL PLUS Plasma Cutter and included accessories.

Figi 3.2: Detaye view of the FC650DL PLUS Plasma Cutter and its main components, including the torch, ground clamp, and air filter regulator.

Figure 3.3: Close-up of the large digital display, showing real-time air pressure, voltage, and current readings.

4. Enstalasyon

Follow these steps to set up your plasma cutter for operation.

4.1 Koneksyon pouvwa

1. Ensure the plasma cutter is switched off.
2. Connect the appropriate power cord for your voltage (120V or 240V) to the machine. The unit comes with a dual voltage adaptè.
3. Plug the power cord into a properly grounded electrical outlet. Recommended breaker size: 40A at 240V, 55A at 120V.

Figi 4.1: Dèyè view of the plasma cutter, highlighting the pre-installed air regulator and power input connections.

4.2 Air Compressor Connection

1. Connect an air compressor to the pre-installed air filter regulator on the plasma cutter.
2. Ensure the air compressor can provide at least 90 PSI and 60 L/min or above.
3. The digital display will show the air pressure in real-time, eliminating the need for an external gauge.

4.3 Flanbo ak Tè Clamp Koneksyon

1. Connect the AG60 torch cable to the designated port on the front panel of the plasma cutter.
2. Konekte tè a clamp kab la nan tèminal tè a sou panèl devan an.
3. Tache tè a clamp securely to the workpiece, ensuring good electrical contact.

5. Operasyon Enstriksyon

Once setup is complete, you can begin operating your plasma cutter.

5.1 Limen ak Anviwònman Inisyal yo

1. Limen switch prensipal la ki sitiye dèyè machin nan.
2. The digital display will illuminate, showing current settings.
3. Ajiste a amperage using the adjustment knob on the front panel according to the material thickness.
4. Verify the air pressure on the digital display. Adjust your air compressor to maintain the recommended pressure for cutting.

5.2 Cutting Modes (2T/4T)

• 2T (Two-Touch) Mode: Press and hold the torch trigger to start the arc, release to stop. Ideal for short cuts or tacking.
• 4T (Four-Touch) Mode: Press and release the torch trigger to start the arc, press and release again to stop. Suitable for long, continuous cuts, reducing operator fatigue.
• Select the desired mode using the 2T/4T switch on the control panel.

5.3 Non-Touch Pilot Arc Operation

The non-touch pilot arc feature allows the arc to start without the torch tip touching the workpiece. This is particularly useful for cutting rusty, painted, or uneven surfaces, and helps preserve consumable life.

Figure 5.1: Illustration of plasma cutting, demonstrating the clean cut and severance cut capabilities for different material thicknesses.

Figure 5.2: An operator performing a cut with the FLARING FC650DL PLUS Plasma Cutter, showcasing its powerful cutting performance.

5.4 Cutting Guidelines:

Note: Cutting performance may vary based on material type, condition, and operator technique.

6. Antretyen

Regular maintenance ensures optimal performance and extends the lifespan of your plasma cutter.

6.1 Consumable Replacement

• Regularly inspect the torch consumables (electrode, nozzle, shield cup) for wear.
• Replace worn consumables promptly to maintain cut quality and prevent damage to the torch.
• Refer to the torch manual for specific replacement procedures.

6.2 Regilatè Filtè Lè a

• Periodically drain any accumulated moisture from the air filter regulator.
• Clean or replace the filter element as needed to ensure clean, dry air supply to the machine.

6.3 Netwayaj jeneral

• Keep the machine clean and free from dust and metal particles.
• Use compressed air to blow out internal components periodically, ensuring the machine is unplugged first.

NAN. Depanaj

Seksyon sa a bay solisyon pou pwoblèm komen ou ka rankontre.

If the problem persists after attempting these solutions, please contact FLARING customer support.

8. Espesifikasyon

9. Garanti ak sipò

For warranty information, technical support, or service inquiries, please contact FLARING customer service through the retailer where the product was purchased or visit the official FLARING websit.

Kenbe resi acha ou a kòm prèv acha pou reklamasyon garanti.