1. Entwodiksyon
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Dake B-10 Manual Utility Hydraulic Bench Press. The Dake B-10 is designed for pressing and forming tasks, utilizing a single-speed hydraulic handpump to deliver up to 10 tons of force. Its robust H-frame construction accommodates various item sizes, and features like an adjustable table and movable workhead enhance versatility.
Please read this manual thoroughly before operating the press to ensure proper usage and to prevent injury or damage to the equipment.
Figi 1: Yon anlèview of the Dake B-10 Manual Utility Hydraulic Bench Press, showing its H-frame, adjustable work table, hydraulic cylinder with pressure gauge, and detached hand pump.
2. Enfòmasyon sou Sekirite
Operating a hydraulic press involves significant force and potential hazards. Adhere to all safety precautions to prevent serious injury or equipment damage.
- Toujou mete ekipman pwoteksyon pèsonèl (PPE) ki apwopriye, tankou linèt sekirite ak gan.
- Ensure the press is securely mounted to a stable workbench before operation. Mounting hardware is not included.
- Never exceed the 10-ton capacity of the press. Refer to the pressure gauge for current force application.
- Keep hands and body clear of the pressing area during operation.
- Do not attempt to press materials that are unstable, brittle, or could shatter under pressure.
- Regularly inspect the hydraulic system, hoses, and frame for any signs of wear, damage, or leaks.
- Ensure the work piece is properly supported and stable on the table plates before applying pressure.
- Only use the press for its intended purpose of pressing and forming.
3. Pake kontni
Verifye ke tout konpozan yo prezan lè w ap debale l:
- Dake B-10 press frame and hydraulic assembly
- Flat ram nose piece
- Step-reduced ram nose piece
- Two (2) table plates
- Hydraulic handpump with hose and pressure gauge
Note: Hydraulic oil and mounting hardware are not included and must be acquired separately.
4. Enstalasyon ak Asanble
The Dake B-10 press requires some assembly. Follow these general steps:
- Depake konpozan: Retire tout pyès yo nan anbalaj la avèk prekosyon epi verifye yo avèk lis sa ki nan pake a.
- Rasanble ankadreman: Construct the H-frame according to the included assembly diagrams. Ensure all bolts are securely tightened.
- Mount Hydraulic Cylinder: Install the hydraulic cylinder and pressure gauge onto the top crossbeam of the frame.
- Connect Handpump: Attach the hydraulic hose from the handpump to the hydraulic cylinder. Ensure connections are tight to prevent leaks.
- Install Work Table: Position the adjustable work table at the desired height within the H-frame. The table height can be adjusted using the hoist mechanism.
- Place Table Plates: Set the two table plates onto the work table to provide support for your work piece.
- Fill with Hydraulic Oil: Fill the hydraulic handpump reservoir with appropriate hydraulic oil (not included) as per the pump manufacturer's instructions.
- Bench Mounting: Secure the press to a sturdy workbench using the four 7/16-inch diameter holes in the base. Mounting hardware is not provided.
Refer to the detailed assembly diagrams provided with your product for specific instructions and bolt torque specifications.
5. Operasyon Enstriksyon
Follow these steps for safe and effective operation of your Dake B-10 Hydraulic Bench Press:
- Prepare pyès travay la: Place the item to be pressed onto the table plates. Ensure it is stable and centered under the ram.
- Adjust Table Height: Use the hoist mechanism to adjust the work table to an appropriate height, minimizing the ram travel distance.
- Select Ram Nose: Choose either the flat ram nose for standard pressing or the step-reduced nose for specific positioning or fitting tasks. Attach it to the ram.
- Position Workhead: The workhead is movable, allowing for adjustment for off-center pressing if required.
- Close Release Valve: Turn the release valve knob on the hydraulic handpump clockwise to close it. This builds pressure for the ram's downstroke.
- Aplike presyon: Operate the handpump handle to lower the ram. Observe the pressure gauge to monitor the applied force. Do not exceed 10 tons.
- Presyon lage: Once the pressing operation is complete, slowly turn the release valve knob counter-clockwise to release hydraulic pressure. The ram will return to its original position. Closing the valve at any point during ram return will halt the ram.
- Remove Workpiece: Once the ram is fully retracted and pressure is released, safely remove the pressed item.
The hydraulic cylinder and pump handle can be positioned on either side of the press to optimize your workspace and comfort.
6. Antretyen
Regular maintenance ensures the longevity and safe operation of your Dake B-10 press.
- Lwil idwolik: Periodically check the hydraulic oil level in the handpump reservoir. Refill with recommended hydraulic oil as needed. Replace oil according to manufacturer guidelines or if it appears contaminated.
- Lapwòpte: Keep the press clean and free of debris, especially around the ram and work table.
- Enspeksyon: Regularly inspect all bolts, nuts, and connections for tightness. Check the hydraulic hose for cracks, leaks, or damage. Inspect the ram and cylinder for smooth operation and any signs of wear.
- Lubrifikasyon: Lightly lubricate moving parts, such as the ram and table adjustment mechanisms, with appropriate grease or oil to ensure smooth operation.
- Depo: When not in use, store the press in a clean, dry environment.
NAN. Depanaj
This section addresses common issues you might encounter with your hydraulic press.
| Pwoblèm | Kòz posib | Solisyon |
|---|---|---|
| Ram does not descend or descends slowly. | Release valve is open; low hydraulic oil level; air in the hydraulic system; pump malfunction. | Ensure release valve is fully closed; check and refill hydraulic oil; bleed air from the system (refer to pump manual); contact Dake support if pump is faulty. |
| Belye a pa rantre nèt oswa byen vit. | Release valve not fully open; internal spring issue; obstruction. | Ensure release valve is fully opened; inspect for obstructions; contact Dake support for spring replacement. |
| Loss of pressure during operation. | Hydraulic leak; faulty seals; release valve not fully closed. | Inspect for visible leaks and tighten connections; contact Dake support for seal replacement; ensure release valve is securely closed. |
| Pyès ki manke lè yo delivre. | Erè anbalaj oswa domaj transpò. | Immediately contact your supplier or Dake customer service with your purchase details and a list of missing items. |
8. Espesifikasyon
| Modèl | B-10 (Item model number: 972200) |
| Kapasite chaj | 10 tòn |
| Max. Working Height | 16 pous |
| Min. Working Height | 4 pous |
| Ram vwayaj | 6 pous |
| Table Dimensions (W x L) | 16-3/4 x 3 pous |
| Press Overall Dimensions (H x W x L) | 36 x 23 x 18 pous |
| Pwa | 132 liv. |
| Sous pouvwa | Manual Hydraulic Handpump |
| Manifakti | Dake Corporation |
9. Garanti ak sipò
For specific warranty information regarding your Dake B-10 Manual Utility Hydraulic Bench Press, please refer to the documentation included with your purchase or visit the official Dake Corporation websit. Tèm garanti yo anjeneral kouvri domaj fabrikasyon pou yon peryòd espesifik.
For technical support, parts, or service inquiries, please contact Dake Corporation directly:
- Websit: www.dakecorp.com
- Enfòmasyon pou kontakte: Refer to the "Contact Us" section on the Dake websit pou nimewo telefòn ak adrès imel.
