750W Electric Tricycle Conversion Kit Instruction Manual

Entwodiksyon

This manual provides detailed instructions for the installation, operation, and maintenance of your 750W Electric Tricycle Conversion Kit. This kit is designed to transform a standard manual three-wheeled bicycle into an electric-powered tricycle, enhancing its utility for commuting, short-distance cycling, or light freight transport. Please read this manual thoroughly before attempting installation or operation to ensure safe and efficient use of the product.

The kit is ideal for modifying human-powered tricycles, foldable tricycles, and commuting tricycles. It is specifically designed for three-wheeled bicycles and is not suitable for two-wheeled or multi-wheeled bicycles.

Eleman enkli

The 750W Electric Tricycle Conversion Kit includes the following main components and accessories:

• 1 x 750W Brushless Motor
• 1 x Motor Controller
• 1 x #420 Chain
• 1 x 38-Tooth Chain Wheel
• 1 x Non-Toothed One-Way Clutch
• 1 x Pair of Throttle Grips with LED Display
• 1 x LED Headlight
• 1 x Junction Box
• 1 x Jeu de kle
• Various wiring harnesses and connectors for assembly
• Mounting hardware and small accessories

Espesifikasyon

Enfòmasyon sou Sekirite

Your safety is paramount. Please observe the following safety guidelines:

• Always wear appropriate safety gear, including a helmet, when operating the electric tricycle.
• Ensure all electrical connections are secure and properly insulated to prevent short circuits or electric shock.
• Do not operate the electric tricycle in adverse weather conditions (e.g., heavy rain, snow, ice) or on excessively rough terrain.
• Regularly inspect all components for wear, damage, or loose connections before each ride.
• Keep hands and clothing clear of moving parts, especially the chain and sprocket, when the motor is operating.
• This kit is designed exclusively for three-wheeled bicycles. Do not attempt to install it on two-wheeled or multi-wheeled vehicles.
• The kit does not include a battery or charger. Use only compatible 48V batteries with sufficient capacity (>20Ah) and a suitable charger.
• If you are unsure about any installation steps, consult a qualified professional.

Enstalasyon ak Enstalasyon

Installation of the electric conversion kit requires basic mechanical and electrical knowledge. If you are not confident in your abilities, seek professional assistance.

1. Prepare the Tricycle: Ensure your tricycle is clean and stable. Remove any existing components that will be replaced by the kit (e.g., pedals if converting to pure electric, or ensuring space for the motor).
2. Mount the Motor: Securely attach the 750W brushless motor to the tricycle frame. The motor typically mounts near the rear wheel or pedal area, depending on your tricycle's design. Ensure it is firmly bolted and aligned correctly with the drive wheel.
3. Install the Chain Wheel and Chain: Attach the 38-tooth chain wheel and non-toothed one-way clutch to the appropriate axle or hub. Connect the #420 chain, ensuring proper tension. The chain should be neither too tight nor too loose.
4. Enstale kontwolè a: Mount the motor controller in a protected, dry location on the tricycle frame. Ensure it is easily accessible for wiring but safe from impact and moisture.
5. Install Throttle Grips: Replace your existing handlebars grips with the provided throttle grips. The throttle includes an integrated LED display. Route the wiring neatly along the handlebars and frame.
6. Install LED Headlight: Mount the LED headlight to the front of the tricycle. Route its wiring to the controller or a dedicated power source.
7. Install Junction Box: Use the junction box to protect wire connectors, especially in areas prone to exposure. This helps improve safety and extends the lifespan of the wiring.



8. Wire the Components: Carefully connect the motor, throttle, headlight, and battery (not included) to the controller according to the wiring diagram (if provided with the physical kit) or standard electric bicycle wiring practices. Pay close attention to positive and negative terminals.
9. Konekte batri: Connect your 48V battery to the controller. Ensure the battery is fully charged before the first use.
10. Tès Inisyal: Before riding, perform a static test. Turn on the system, check the LED display, and gently engage the throttle to ensure the motor spins correctly. Check for any unusual noises or vibrations.

Operasyon

Operating your newly converted electric tricycle is straightforward:

1. Pouvwa sou: Turn on the main power switch (if present on your battery or controller).
2. Tcheke Ekspozisyon: The LED display on the throttle grips will show the current voltage and indicate the battery level. A lower voltage reading signifies a lower battery charge.



3. Angaje motè a: Gently twist the throttle grip to engage the motor. The motor will provide assistance, propelling the tricycle forward.
4. Headlight Operation: Use the headlight switch (if provided) to turn on the LED headlight for improved visibility during low-light conditions or at night.
5. Frenaj: Always use your tricycle's brakes to slow down or stop. Release the throttle completely when braking.

Antretyen

Regular maintenance will ensure the longevity and optimal performance of your electric tricycle conversion kit:

• Lapwòpte: Keep the motor, controller, and all electrical components clean and free from dirt, dust, and moisture.
• Koneksyon: Periodically check all electrical connections for tightness and corrosion. Ensure wires are not frayed or damaged.
• Lubrifikasyon chèn: Lubricate the drive chain regularly to reduce wear and ensure smooth operation.
• Sprocket and Chain Wear: Inspect the chain and sprocket for signs of wear or damage. Replace them if necessary.
• Montaj motè: Verify that the motor mounting bolts are secure and tight.
• Swen batri: Follow the manufacturer's instructions for your specific 48V battery regarding charging, storage, and discharge cycles. Avoid fully discharging the battery frequently.

Depanaj

If you encounter issues with your electric tricycle, refer to the following common problems and solutions:

• Pa gen kouran pou motè a:
  • Tcheke si batri a chaje ak byen konekte.
  • Ensure all wiring connections to the controller and motor are secure.
  • Verify the main power switch (if any) is in the 'ON' position.
  • Inspect the controller for any visible damage or error lights.
• Motor Not Engaging/Weak Power:
  • Ensure the throttle is functioning correctly.
  • Check for any obstructions in the chain or sprocket.
  • Verifye vol batri atage on the LED display; a low battery will result in reduced power.
  • The speed and power can be affected by factors such as wheel size, road conditions, battery condition, load, and wind speed.
• Unusual Noises from Motor/Drive:
  • Inspect the chain for proper tension and lubrication.
  • Check the motor mounting for any looseness.
  • Examine the sprocket and chain for damage or misalignment.
• Headlight Not Working:
  • Check the headlight's wiring connections.
  • Ensure the headlight switch is 'ON'.
  • Verify power supply to the headlight.

If problems persist after attempting these solutions, it is recommended to consult a qualified technician.

Konsèy itilizatè

• Seleksyon batri: Since the kit does not include a battery, choose a 48V battery with a capacity of 20Ah or more to ensure adequate range and power for your needs. Consider the weight and mounting options for the battery on your tricycle.
• Tricycle Compatibility: This kit is exclusively designed for three-wheeled bicycles. Attempting to install it on two-wheeled or multi-wheeled vehicles may lead to improper function or safety hazards.
• Speed Factors: Be aware that the actual speed achieved will vary based on several factors, including the size of your tricycle's wheels (e.g., 26-inch wheels are referenced for the max speed), road conditions, the charge level and health of your battery, the total load (rider + cargo), and environmental factors like wind speed.
• Enspeksyon regilye: Make it a habit to perform a quick visual inspection of your electric tricycle before each ride, checking for loose parts, proper tire pressure, and brake functionality.
• Enstalasyon pwofesyonèl: If you lack experience with electrical or mechanical work, consider having the kit installed by a professional to ensure safety and correct operation.

Garanti ak sipò

For any questions, technical assistance, or warranty claims, please contact the seller or manufacturer through the platform where the product was purchased. Keep your purchase records for reference. Specific warranty terms and conditions may vary and are typically provided at the point of sale.