Dualtron TOGO LIMITED 60V 25A Minimotor Controller

1. Entwodiksyon

This manual provides essential information for the installation, operation, and maintenance of the Official Dualtron TOGO LIMITED 60V 25A Minimotor Controller. This controller is specifically designed for use with the Dualtron Togo Limited E-Scooter. Please read this manual thoroughly before attempting any installation or maintenance to ensure safe and correct usage.

Figure 1: Minimotors branding for the DT TOGO Limited 60V 25A Controller.

2. Pwodwi souview

The Dualtron TOGO LIMITED 60V 25A Minimotor Controller is a critical electronic component responsible for managing the power delivery from the battery to the motor, regulating speed, and handling other electrical functions of your Dualtron Togo Limited E-Scooter. It is an original replacement part from Minimotors.

2.1. Eleman yo

The controller unit comes with an integrated wiring harness, featuring various connectors for power input, motor output, and signal connections to other scooter components such as the throttle, brakes, and display.

Figure 2: The Dualtron TOGO LIMITED 60V 25A Minimotor Controller with its wiring harness, alongside an image of the compatible Dualtron Togo Limited E-Scooter.

Figi 3: Detaye anlè-anba view of the controller and its wiring harness.

Figure 4: Close-up of the controller's identification label, confirming '60V25A' specifications.

3. Enstalasyon ak Enstalasyon

WARNING: Installation of an electric scooter controller involves working with high voltage electrical components. Incorrect installation can lead to serious injury, damage to the scooter, or fire. It is highly recommended that installation be performed by a qualified technician.

This controller is designed as a direct replacement for the original controller in the Dualtron Togo Limited E-Scooter. Ensure the scooter is powered off and the battery is disconnected before beginning installation.

3.1. General Installation Steps (Professional Installation Recommended)

1. Dekonekte pouvwa: Ensure the scooter's battery is completely disconnected.
2. Access Controller: Locate and carefully open the compartment housing the existing controller on your Dualtron Togo Limited scooter.
3. Koneksyon Dokiman: Before disconnecting, take clear photos or make detailed notes of all existing wiring connections to the old controller. Pay close attention to wire colors and connector types.
4. Retire ansyen kontwolè a: Carefully disconnect all wires from the old controller and remove it from its mounting.
5. Enstale nouvo kontwolè a: Position the new Dualtron TOGO LIMITED 60V 25A Minimotor Controller in the designated compartment.
6. Konekte fil elektrik: Using your documentation from step 3, meticulously connect all wires from the scooter's harness to the corresponding ports on the new controller. Ensure all connections are secure and correctly seated. Key connections typically include:
   • Battery power input (main thick red/black wires, often with a large connector like XT60 or XT90).
   • Motor phase wires (usually three thick wires, often green, blue, yellow).
   • Hall sensor wires (smaller bundle of wires for motor position sensing).
   • Throttle signal wire.
   • Brake lever cut-off wires.
   • Display/dashboard communication wires.
   • Light connections (if applicable).
7. Kontwolè an sekirite: Secure the controller firmly within its compartment to prevent movement during operation.
8. Rekonekte batri: Once all connections are verified, carefully reconnect the scooter's battery.
9. Fonksyonalite tès: Power on the scooter and perform a low-speed test in a safe environment to ensure all functions (throttle, brakes, lights, display) are working correctly.

Figi 5: Angle view of the controller, illustrating the complexity of the wiring harness.

Figure 6: Different perspective of the controller and its integrated wiring.

Figi 7: Pwofesyonèl bò kotefile of the controller unit.

Figi 8: Top view of the controller unit.

Figi 9: Retounen view of the controller unit.

Figi 10: Devan view of the controller unit.

4. Operasyon Enstriksyon

The controller itself does not have user-operable controls. Its function is to interpret signals from the throttle, brakes, and other sensors to control the electric motor of the scooter. Once correctly installed, the scooter should operate as intended by the manufacturer. Refer to your Dualtron Togo Limited E-Scooter's main user manual for specific operating instructions.

5. Antretyen

Proper maintenance of the controller ensures its longevity and the safe operation of your scooter.

• Kenbe sèk: The controller is an electronic component and should be protected from water and excessive moisture.
• Evite enpak: Protect the controller from physical shocks or impacts, which can damage internal components.
• Enspekte Koneksyon: Periodically check all wiring connections to ensure they are secure and free from corrosion or damage. Loose connections can lead to intermittent operation or component failure.
• Lapwòpte: Keep the controller and its housing free from dust, dirt, and debris. Use a soft, dry cloth for cleaning.
• Tanperati: Ensure the controller is not exposed to extreme temperatures for prolonged periods.

NAN. Depanaj

If your Dualtron Togo Limited E-Scooter experiences issues after controller installation, consider the following troubleshooting steps. Always ensure the scooter is powered off and the battery disconnected before inspecting wiring.

• Pa gen pouvwa: Check the main battery connection to the controller. Ensure it is securely connected and the battery has sufficient charge.
• Motè a pa reponn: Verify the motor phase wires and Hall sensor wires are correctly and securely connected.
• Konpòtman iregilye: Re-check all signal wire connections (throttle, brakes, display) for proper seating and damage.
• Surchof: Ensure the controller is properly ventilated and not obstructed. If the controller feels excessively hot, discontinue use and seek professional assistance.

If issues persist or you are unsure about any step, contact a qualified technician or the seller for technical support. Do not attempt repairs if you are not experienced with scooter electronics.

7. Konsèy itilizatè yo

No specific user tips were available from the provided data. However, general advice for scooter owners replacing electronic components includes:

• Toujou itilize pyès ranplasman otantik pou asire konpatibilite ak pèfòmans.
• When disconnecting wires, label them clearly to avoid confusion during reassembly.
• Consider using dielectric grease on connectors to prevent corrosion, especially if riding in damp kondisyon yo.

8. Espesifikasyon

Figure 11: Product identification confirming compatibility and specifications.

9. Garanti ak sipò

This product is an official Minimotors part for Dualtron scooters. For any queries regarding the product, technical support, or warranty information, please contact the original seller or an authorized Dualtron service center directly. It is important to note that any unauthorized modifications to the scooter or the controller may void the warranty.

Figure 12: Important notice regarding product modifications and technical assistance.