Zoeller 508-0006

Zoeller 508-0006 12 V Submersible Battery Back-Up Sump Pump System User Manual

Modèl: 508-0006

Entwodiksyon ak Enfòmasyon sou Sekirite

This manual provides essential instructions for the safe installation, operation, and maintenance of your Zoeller 508-0006 12 V Submersible Battery Back-Up Sump Pump System. Please read this manual thoroughly before attempting to install or operate the pump. Failure to follow these instructions may result in property damage, serious injury, or death.

Avètisman Sekirite Jeneral

  • Always disconnect power before servicing the pump or battery.
  • Pa fè ponp lan fonksyone si kòd la oswa ploge a domaje.
  • Asire w ke tout koneksyon elektrik yo fèt pa yon elektrisyen kalifye epi ke yo konfòm ak kòd lokal yo.
  • This pump is designed for clear water only. Do not use for sewage, flammable liquids, or chemicals.
  • Keep hands and feet clear of the pump inlet and discharge openings during operation.
  • Mete ekipman pwoteksyon pèsonèl (PPE) ki apwopriye pandan enstalasyon ak antretyen.
  • The battery used with this system contains sulfuric acid. Handle with care and follow battery manufacturer's safety guidelines.

Pwodwi souview ak Karakteristik

The Zoeller 508-0006 is a reliable 12-volt DC submersible battery back-up sump pump system designed to activate automatically when your primary AC sump pump fails or during a power outage. It provides an essential layer of flood protection for your basement or crawl space.

Zoeller 508-0006 Battery Back-Up Sump Pump System

Figure 1: Zoeller 508-0006 Battery Back-Up Sump Pump System. This image shows the complete system including the pump, control box, and battery case.

Karakteristik kle:

  • Integrated Control Box: Features a 10 amp battery recharging system with overcharge protection.
  • Endikatè ki ap dirije: Clearly display battery power status and float switch activation.
  • Alam sonore: Alert you to high water levels, reverse polarity, and low battery conditions.
  • Chanjman Flote Vètikal: Solid and buoyant polypropylene design for reliable activation.
  • Durable Battery Case: Constructed from non-corrodible polyethylene.
  • Pwodwi pou Telefòn enkli: DC pump discharge check valve, AC pump check valve, tee, and adapter for easy integration.
  • Kòd pouvwa: 6-foot power cord for convenient connection.

Enstalasyon ak Enstalasyon

Proper installation is crucial for the reliable operation of your battery back-up sump pump system. This system is designed to work as a backup to a primary sump pump.

1. Sump Pit Requirements

The sump pit must have a minimum diameter of 18 inches and a minimum depth of 22 inches to accommodate both the primary sump pump and the Zoeller 508-0006 system, including the battery case.

Sump Pit Diagram for Zoeller 508-0006 Installation

Figure 2: Illustrative diagram of a sump pit showing recommended dimensions for primary and backup pump placement.

2. Enstalasyon batri

  1. Place the battery case (non-corrodible polyethylene) in a suitable location near the sump pit, ensuring it is easily accessible for maintenance.
  2. Insert a 12V deep cycle marine battery (not included) into the battery case. The maximum battery dimensions are 13" L x 7-1/2" W x 9-1/2" H.
  3. Connect the battery cables from the control box to the battery terminals. Ensure correct polarity: red to positive (+), black to negative (-). The system has reverse polarity protection and an alarm.
Battery Connection Diagram for Zoeller 508-0006

Figure 3: Diagram showing proper battery connection to the control box, highlighting positive and negative terminals.

3. Pump and Plumbing Installation

  1. Position the Zoeller 508-0006 pump in the sump pit, ensuring it is below the primary pump's activation level but above the pit floor to prevent debris intake.
  2. Connect the pump's discharge to the included tee fitting. This tee allows both the primary pump and the backup pump to discharge through a common pipe.
  3. Install the included DC pump discharge check valve above the backup pump and the AC pump check valve above the primary pump to prevent backflow.
  4. Secure all plumbing connections to prevent leaks.
Zoeller 508-0006 Plumbing Diagram

Figure 4: Detailed plumbing diagram illustrating the connection of the backup pump, primary pump, check valves, and tee fitting to the discharge line.

4. Koneksyon elektrik

Plug the 6-foot power cord from the control box into a standard 120V AC outlet. The control box will begin charging the battery and monitoring the system.

Enstriksyon Operasyon

The Zoeller 508-0006 system operates automatically once properly installed and powered.

Operasyon otomatik

  • The system continuously monitors the battery charge and the water level in the sump pit.
  • If the water level rises above the primary pump's activation point and reaches the backup pump's float switch, the 12V DC pump will automatically activate and begin pumping water out of the pit.
  • The pump will continue to operate until the water level drops below the float switch's deactivation point.

Control Box Indicators and Alarms

The control box provides visual and audible feedback on the system's status:

  • LED Light (Battery Power): Indicates the current charge level of the battery. Refer to the control box label for specific light patterns and their meanings (e.g., green for charged, yellow for charging, red for low).
  • LED Light (Float Activated): Illuminates when the float switch is engaged and the pump is running.
  • Alam Dlo Segondè: An audible alarm will sound if the water level in the sump pit reaches a critical high point, indicating potential system failure or overwhelming water inflow.
  • Alam batri ki ba: An audible alarm will sound if the battery charge drops to a critical level, indicating the need for inspection or replacement.
  • Alam Polarite Envès: An audible alarm will sound if the battery is connected incorrectly (positive to negative, negative to positive). Correct the connections immediately.

Antretyen

Regular maintenance ensures the longevity and reliability of your Zoeller 508-0006 system.

Chèk chak mwa:

  1. Operasyon tès: Manually lift the float switch to activate the pump. Ensure the pump runs smoothly, discharges water, and the float activated LED illuminates.
  2. Enspeksyon batri: Check the battery terminals for corrosion. Clean if necessary. Verify the battery fluid levels (if applicable for your battery type) and top off with distilled water if needed.
  3. Sump Pit Cleanliness: Inspect the sump pit for debris, dirt, or sediment that could obstruct the pump or float switch. Remove any obstructions.
  4. Tiyo chèk: Ensure both the DC and AC pump check valves are functioning correctly and not leaking.

Tcheke Anyèl:

  • Ranplasman batri: Batteries typically last 3-5 years. Consider replacing your deep cycle marine battery every 3-5 years, or sooner if performance degrades.
  • Enspeksyon sistèm: Visually inspect all components for wear, damage, or loose connections.

Depanaj

This section provides solutions to common issues you might encounter with your Zoeller 508-0006 system.

PwoblèmKòz posibSolisyon
Pump does not run when float is activated.
  • Batri ki ba oswa mouri.
  • Koneksyon batri ki lach.
  • Reverse polarity connection (alarm sounding).
  • Float switch obstructed or faulty.
  • Ponp motè echèk.
  • Check battery charge via LED indicator. Recharge or replace battery.
  • Tighten battery terminal connections.
  • Correct battery cable connections (red to +, black to -).
  • Clear any obstructions around the float switch. Test float switch for proper movement.
  • Contact Zoeller support for pump inspection/replacement.
Low Battery Alarm sounds.
  • Batri bezwen chaje.
  • Battery is old or faulty.
  • Control box not receiving AC power.
  • Allow time for the control box to recharge the battery.
  • Test battery with a multimeter; replace if necessary.
  • Check AC power outlet and control box power cord connection.
High Water Alarm sounds.
  • Backup pump not activating.
  • Backup pump unable to keep up with inflow.
  • Primary pump failure.
  • Refer to "Pump does not run" troubleshooting.
  • Check for blockages in discharge line. Ensure pump is not air-locked.
  • Inspect primary sump pump for operation.
Ponp kouri kontinyèlman.
  • Float switch stuck in the "up" position.
  • Check valve failure (allowing water to flow back).
  • Clear any obstructions around the float switch.
  • Inspect and replace faulty check valves.

Espesifikasyon

KarakteristikDetay
Nimewo Modèl508-0006
Voltage12V DC
Material (Pump/Float)Polypropylène (PP)
Material (Battery Case)Non-corrodible Polyethylene
Pwa atik17 Pounds (pump only, without battery)
Longè kòd pouvwa6 pye
Maximum Battery Dimensions (L x W x H)13" x 7-1/2" x 9-1/2"
Minimum Sump Pit Diameter18 pous
Minimum Sump Pit Depth22 pous
GPM @ 5 feet headNAN GPM
GPM @ 10 feet headNAN GPM
GPM @ 15 feet headNAN GPM
GPM @ 20 feet headNAN GPM
GPM @ 22 feet headOff

Garanti ak sipò

The Zoeller 508-0006 12 V Submersible Battery Back-Up Sump Pump System is covered under Zoeller's 3-year warranty. This warranty covers defects in materials and workmanship under normal use and service.

For warranty claims, technical assistance, or to purchase replacement parts, please contact Zoeller customer support. Keep your proof of purchase for warranty validation.

Zoeller Company Contact Information:
Please refer to the official Zoeller websit la oswa anbalaj pwodwi a pou jwenn enfòmasyon kontak ki pi resan yo.

© 2023 Zoeller Company. All rights reserved. Information subject to change without notice.

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