maXpeedingrods TT82 Timing Chain Riveting Tool Kit Instruction Manual

1. Pwodwi souview

This maXpeedingrods TT82 Timing Chain Riveting Tool Kit is designed for the precise separation, easy pulling, and accurate riveting of timing chains. It is suitable for both simplex timing chains with 3mm and 4mm pins, and duplex timing chains. This kit facilitates efficient maintenance and replacement of timing chains in various compatible engines.

2. Enfòmasyon sou Sekirite

Always observe the following safety precautions when using this tool kit:

• Mete ekipman pwoteksyon pèsonèl (PPE) ki apwopriye, tankou linèt sekirite ak gan.
• Ensure the vehicle is stable and properly supported before beginning any work.
• Read and understand all instructions before operating the tools.
• Use the correct tool for the specific task. Do not force tools.
• Kenbe zòn travay la pwòp epi byen limen.
• Store tools properly in their case when not in use to prevent damage and loss.
• If unsure about any procedure, consult a qualified mechanic or service manual.

3. Pake kontni

The maXpeedingrods TT82 Timing Chain Riveting Tool Kit includes the following components, neatly organized in a durable plastic case:

4. Compatibility and Applications

This tool kit is designed for use with a wide range of Mercedes-Benz, BMW, SAAB, Chrysler, and Jeep engines. It is suitable for almost all gasoline and diesel engines equipped with a timing chain.

Specific applications include:

• Mercedes-Benz: Engines 615, 616, 617, M102, M103, 116, 272, and others.
• Chrysler and Jeep: Diesel CDI engines 1.7, 2.1, 2.2, 2.7, 3.0, 3.2, 3.9, and 4.0 liters. CRD engines 2.2, 2.7, and 3.0 liters.

The kit is compatible with the following engine codes:

• 1.4: 166.94
• 1.5: 266.920
• 1.6: 166.960
• 1.7: 266.940
• 1.7D CDi: 668.940, 668.941, 668.942
• 1.9: 166.990
• 2.0: 266.960, 266.980
• 2.1D CDi: 646.811, 646.812, 646.820, 646.821, 626.951, 626.961, 626.962, 626.963, 626.966
• 2.2 CDi / CRD: 611.960, 611.961, 611.962
• 2.4: 112.910, 112.911
• 2.6: 112.912, 112.913, 112.914, 112.915, 112.916
• 2.7D CDi / CRD: 612.961, 612.962, 612.965, 612.967, 647.961
• 2.8: 112.920, 112.921, 112.922, 112.923
• 3.0D CDi/ CRD: 642.830, 642.832, 642.834, 642.836, 642.850, 642.852, 642.853, 642.854, 642.856, 642.858, 642.862, 642.868, 642.886 642.910, 642.920, 642.921, 642.922, 642.930, 642.642
• 3.2D CDi: 613.960, 613.961, 648.960, 648.961
• 3.2: 112.940, 112.942, 112.943, 112.944, 112.946, 112.947, 112.951, 112.953, 112.955
• 2.9D CDi: 628, 960 628
• 4.0D CDi: 628.962, 629.910, 629.911
• 4.3: 113.940, 113.941, 113.942, 113.943, 113.948
• 5.0: 113.960, 113.961, 113.963, 113.964, 113.965, 113.966, 113.967, 113.968, 113.969, 113.971

5. OEM Cross-Reference

This tool kit replaces or is equivalent to the following OEM part numbers:

• 602589003900
• 602589023300
• 103589016300
• 602589056300
• 602589056301
• 602589046300
• 602589046301
• 112589096300
• 602589024000
• 602589026300

6. Pwodwi Features

The maXpeedingrods TT82 kit is engineered for professional use, featuring precision machining and high-quality construction:

• Konsepsyon Presizyon: Allows for clean separation, easy pulling, and precise riveting of timing chains.
• Versatile: Compatible with both simplex and duplex timing chains, utilizing 3mm and 4mm pins.
• Konstriksyon dirab: Made from robust materials for industrial professional use, ensuring smooth threading and high quality.
• Twous konplè: Includes specialized tools for cutting and riveting, along with various adapters and thrust pieces for different chain types.

7. Enstalasyon ak Preparasyon

Before using the timing chain tool kit, ensure the engine is at Top Dead Center (TDC) on the compression stroke for cylinder 1, and that all necessary safety precautions are in place.

1. Identify the timing chain to be serviced.
2. Select the appropriate chain separator tool (Item A) and riveting tool (Item B) based on the chain type (simplex or duplex) and pin size (3mm or 4mm).
3. Gather the necessary pins, thrust pieces, and guide rails (Items C-O) for the specific operation.
4. Asire w ke tout eleman yo pwòp epi yo pa gen debri.

8. Operasyon Enstriksyon

8.1. Timing Chain Separation

To separate an existing timing chain:

1. Position the chain separator tool (Item A) over the chain link to be separated.
2. Insert the appropriate link removal pin (Item D) into the tool, aligning it with the chain pin.
3. Slowly turn the external hexagonal drive (13mm) of the separator tool to push out the chain pin. Apply steady pressure.
4. Once the pin is removed, the chain link can be separated.

8.2. Timing Chain Riveting

To rivet a new or repaired timing chain:

1. Assemble the new chain link or master link onto the chain ends.
2. Select the correct riveting tool (Item B) and the appropriate riveting thrust piece (Item J or K) and guide rail (Item L, M, or N) for your chain type and pin size.
3. Place the riveting tool over the new chain link, ensuring the thrust piece and guide rail are correctly positioned to support the chain and align with the pins.
4. Slowly turn the external hexagonal drive (13mm) of the riveting tool to press and rivet the chain pins. Ensure the riveting process creates a secure and flush connection.
5. Visually inspect the riveted link to confirm proper installation and security. The riveted pin heads should be slightly flared to prevent detachment.

9. Antretyen ak Depo

Proper maintenance and storage will extend the life of your tool kit:

• After each use, clean all tool components to remove oil, grease, and debris.
• Apply a light coat of rust-preventative oil to metal parts before storage.
• Store the tools in their original plastic case (Image 9.1) in a dry, clean environment to protect them from moisture and damage.
• Regularly inspect tools for wear or damage. Replace any worn or damaged components immediately.

NAN. Depanaj

If you encounter issues while using the tool kit, consider the following:

• Tool not separating chain: Ensure the correct pin size is used and the tool is properly aligned. Check for excessive wear on the removal pin.
• Riveting not secure: Verify that the correct thrust piece and guide rail are used for the chain type. Ensure sufficient pressure is applied during riveting. Inspect the new chain link for defects.
• Difficulty turning tool: Ensure threads are clean and lubricated. Do not overtighten or force the tool.
• Konpozan ki domaje: Discontinue use immediately and replace any damaged parts.

11. Espesifikasyon

12. Garanti ak sipò

For warranty information or technical support, please refer to the maXpeedingrods official websit la oubyen kontakte sèvis kliyan yo dirèkteman. Kenbe resi acha w la kòm prèv acha.