Manyèl Itilizatè DTXA-10N pou Tèsè Bouchon Vis IMADA Manyèl

1. Entwodiksyon ak souview

The IMADA DTXA-10N is a high-performance desktop torque meter specifically designed for accurately measuring the opening and closing torque of various container caps. Manufactured by IMADA Co., Ltd., a specialist in force measurement, this device is an essential tool for quality control, research, and development in industries dealing with bottled or capped products.

It features a robust design, an intuitive interface with a high-brightness organic EL display, and advanced functions such as peak hold, pass/fail judgment, and data output capabilities. The standard package includes a versatile table and pins accommodating samples with diameters from 20mm to 160mm, making it suitable for a wide range of items like PET bottles, cans, and jars.

Figure 1.1: The IMADA DTXA-10N Manual Screw Cap Tester with its standard table and pins.

2. Pwodwi Features

• Peyi orijin: Japon
• Presizyon: ± 0.5% FS ± 1 chif
• Ranje mezi: 0 to 10 N-m (1000 N-cm)
• Inite Mezi: N-m / N-cm (Switchable)
• Samppousantaj ling: Max 2000 times/second
• Ekspozisyon: High-brightness organic EL display, multi-display (2-stage selectable), screen display inversion, sign inversion.
• Mòd Mezi: Peak hold (for maximum value, clockwise and counter-clockwise), Normal mode (for current value).
• Jesyon done: Internal memory (1000 data points), continuous data saving to USB memory (USB memory not included), data acquisition software (ZT-Logger) for PC with CSV export.
• Quality Control Functions: Comparator (Pass/Fail judgment with 3 levels: -NG/OK/+NG), +NG alarm, Overload warning, Sub-comparator (2 levels for High/Low judgment output).
• Fonksyon avanse: Zero clear timer, Sensitivity setting, Date/time display, 1st/2nd peak detection, Angle detection at torque peak (requires separate angle meter), Angle reset at specified torque, Setting lock.
• Entèfas Sòti: USB, RS232C, ±2VDC analog output (D/A), Mitutoyo Digimatic (compatibility may vary).
• Pouvwa: Dedicated battery model BP-308 (user-replaceable), AC adapter.
• Lavi batri: Approx. 8 hours operation (approx. 2 hours for full charge).
• Anviwònman Fonksyònman: Temperature 0~+40°C / Humidity 20~80%RH.
• Pwodwi pou Telefòn enkli: ZT-Logger software, USB cable, AC adapter, Instruction manual, Inspection report, Standard table and standard pins, USB memory adapter.
• Pwodwi pou Telefòn si ou vle (vann separeman): Various DTXS/DTXA dedicated tables and attachments (e.g., Drill Chucks, Serrated Pin, Long Clamp Pin), Sample fixing stand TB-SP.

3. Enstalasyon

Follow these steps to set up your DTXA-10N unit for operation:

1. Debake: Carefully remove all components from the packaging. Verify that all standard accessories listed in Section 2 are present.
2. Koneksyon pouvwa: Connect the provided AC adapter to the unit's power input and plug it into a suitable power outlet. The unit can also operate on its internal BP-308 battery. Ensure the battery is charged before initial use.
3. Table and Pin Installation: The standard table and pins are pre-installed. If using optional tables or attachments, refer to their specific instructions for installation. Ensure the table is securely fastened.
4. Plasman: Place the DTXA-10N on a stable, level surface to ensure accurate measurements.
5. Premye pouvwa sou: Press the power button to turn on the unit. The organic EL display should illuminate.

Figi 3.1: Yon sample bottle placed on the DTXA-10N's standard table, ready for testing.

4. Operasyon Enstriksyon

The DTXA-10N offers various modes and functions for precise torque measurement:

1. Sample Placement: Place the cap or container to be tested securely on the standard table, ensuring it is centered and stable. The adjustable pins can be moved to accommodate samples from φ20mm to 160mm.

Figure 4.1: Proper placement of a sample jar on the tester's platform.
2. Seleksyon mòd: Use the mode button to switch between Peak Hold mode (displays the maximum torque value achieved during the test) and Normal mode (displays the current torque value).
3. Seleksyon inite: Toggle between N-m and N-cm measurement units as required for your application.
4. Fè yon tès: Apply torque to the cap (either opening or closing) while observing the display. The unit will capture and display the torque value according to the selected mode.
5. Pass/Fail Judgment: Set upper and lower torque limits in the settings. During a test, if the measured torque falls within the set range, an "OK" indicator will light up. If it's outside the range, "+NG" (over) or "-NG" (under) lamps will illuminate, providing immediate feedback for quality control.
6. Oryantasyon ekran: The display can be inverted vertically to suit the user's viewing angle or operational direction.
7. Anrejistre done:
   • Memwa Entèn: The unit can store up to 1000 data points internally.
   • USB memwa: For continuous data saving, connect a USB memory stick (not included) to the unit via the provided adapter. Data can be saved at a sampling speed of 100 times per second.
   • Koneksyon PC: Use the included ZT-Logger software and USB cable to connect the DTXA-10N to a PC. Data can be transmitted at 10 data points per second and saved in CSV format for further analysis.
8. Angle Measurement (Optional): If angle input/output is required, connect a compatible angle meter (sold separately) to the unit.

5. Antretyen

Proper maintenance ensures the longevity and accuracy of your DTXA-10N unit:

• Netwayaj: Regularly wipe the unit's exterior with a soft, dry cloth. Avoid using abrasive cleaners or solvents that could damage the display or casing.
• Ranplasman batri: The dedicated BP-308 battery is user-replaceable. If the battery life significantly decreases, replace it with an original IMADA BP-308 battery. Refer to the battery replacement guide in the full instruction manual for detailed steps.
• Depo: When not in use for extended periods, store the unit in a clean, dry environment within the specified operating temperature and humidity ranges.
• Kalibrasyon: Pou yon presizyon kontinyèl, li rekòmande pou yon sant sèvis otorize fè yon kalibrasyon peryodik.

NAN. Depanaj

This section addresses common issues you might encounter. For problems not listed here, please contact IMADA customer support.

7. Espesifikasyon

8. Garanti ak sipò

For information regarding product warranty, please refer to the warranty card included with your purchase or visit the official IMADA website. For technical support, service, or inquiries about optional accessories and calibration services, please contact IMADA customer service directly. Contact details can typically be found on the manufacturer's website or in the full instruction manual.